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View Full Version : Chevy Engine Gremlin - Where's Helton? :)


jeff
November 15th, 2004, 15:23
A buddy of mine has a problem with his Chevy... I told him RDC has some Chevy experts and he e-mailed me the problem and symptoms. Here's a copy/paste:

Hey Jeff,

Here's where I am with the Chevy. I have had an intermittent check engine light for a while and I bought a scanner to read the codes and to read the signals the computer is getting when the vehicle is operating. As you saw last Saturday, the truck loses power and sets the check engine light. The code is for O2 Sensor Low Voltage Bank 1 and O2 Sensor Low Voltage Bank 2 ( I think the codes are P0131 and P0151, but I can't remember for sure). When you drive the truck with the scanner hooked up, the O2 sensor voltage cycles between 0.1 to 0.9 volts at idle, and then drops to around 0.02 volts when you open the throttle. The fuel system also goes to open loop on both fuel systems. I stop the truck and turn the ignition off for a few seconds and then restart and drive the truck. After doing this a few times, the fuel system goes back to closed loop and the O2 sensors start to read between 0.1 and 0.9 volts again, and the truck runs fine with no power loss at any throttle setting. The TPS, IAT, MAP and ECT sensors are operating correctly. The MAF sensor seems to operate as it changes the air flow indication as the throttle is cycled. I checked the fuel pressure and it is 62 psi with the engine off, and drops to 57 with the engine on at idle. When you open the throttle rapidly with no load on the engine, the pressure jumps up to 62 psi. I have no way to check the fuel pressure when the engine is loaded. I checked the pump volume by opening the pressure relieve valve on the pressure gage and dumping the fuel into a container while the engine is running, and there is no detectable change in the engine. I talked to Nicole's dad last night and he has never really heard of the computers failing. His experience is that the problem is usually not with the computer. I have a new fuel filter so it should not be plugged yet. I also installed a new fuel injector assembly when I installed a remanufactured engine in October (the rear main seal was leaking on the old one and it had over 200K miles). I had the same check engine light before I installed the new engine and fuel injectors. Nicole's dad had a problem with a vehicle once where he was getting an intermittent loss of fuel to the carburetors and it turned out that he had a piece of debris in the fuel line that would occasionally move and partially block the line. I am thinking this may be my problem. I don't know where the restriction is, so I am planning to remove the fuel tank to check there first and replace the fuel pump and strainer at the same time in case the problem is there. I am then going to blow air through the open fuel lines before I put the fuel tank back in to make sure there is nothing in the lines. If this doesn't fix my problem, I don't know what I will do. If you have any ideas let me know. The truck is a '96 Chevy K1500 4x4 with a 5.7L Vortec. Thanks.

Jim


Aloha

matt_helton
November 15th, 2004, 16:39
uhhhh, i dunno..........lol

um a few things first....he said he changed the injectors.....does this mean he installed the updated 1 piece injector/regulator assy......or did he replace a few seperate injectors with the old poppet style jobs and leave the original regulator assy...

also, how many miles are on the truck its self? not just the new motor. and how old is the fuel pump?

and get me the exact P codes it has. and did it have the exact same codes and running driveability issues with the old motor?

FABRICATOR
November 16th, 2004, 09:57
I ran across something like that and it turned out to be a poor connection at the O2 sensor plug. It would go in and out of closed loop.

jeff
November 19th, 2004, 11:36
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Hey Jeff,

I installed a remanufactured injector assembly that I was told included all new injectors and new regulator. I did not really inspect the new unit that I got, but it looked identical to the old injector crab assembly that I replaced. I believe the regulator was a separate component that was installed in the injector crab housing.

The truck has 220K miles on it. The new engine has about 1000 miles on it. The fuel pump was replaced two or three years ago with an aftermarket pump. I read somewhere recently that some aftermarket pumps can deliver the proper pressure, but not the right volume. I bought the pump from AutoZone so I think it was a Carter Pump. I will look for the receipt and see for sure.

There are four codes on it right now, P0131 (O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1)) and P0151 (O2 Sensor Circuit Low Voltage (Bank 2 Sensor 1)) along with codes P0171 (System too Lean (Bank 1)) and P0174 (System too Lean (Bank 2)). These are the same codes I got before I changed the engine. I had the same drivability issues with the old engine.

Thanks Jeff, and thanks to your buddy.

Jim
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Aloha

FABRICATOR
November 19th, 2004, 17:46
Did he ever replace the O2 sensors. Volts-too-low usually means an electronic problem such as a bad sensor, poor connection, or poor ground. Low volts can also be caused by a build up of carbon or other crud on the sensor which in effect shorts it out. If you're sure those items are good, I would suspect the ECM.